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Stamping stacking.

Manual stacking of large, stamped parts puts pressure on labor, safety, and output. Robotic Stamping Stacking (ROSS) automates this process with consistent performance, reducing manual effort, improving throughput, and delivering a flexible solution that fits current products while supporting future variants within a clear investment range.

overview

What is stamping stacking?

Stamping stacking is a robotic system that picks and stacks metal parts directly from a conveyor connected to hot- or cold-forming presses. It replaces repetitive manual work and stabilizes output. The modular setup supports different product types and production changes without requiring a full system redesign.

Challenges

Common operational hurdles

Labor shortages

Physically demanding work

Product variation complexity

Budget and ROI pressure

Solution

System approach to these challenges

The system starts lean by design and expands only where your application requires it. This keeps the solution practical while allowing flexibility in layout and capacity. The design focuses on handling variation, maintaining performance, and staying within budget.

  • Up to 180 picks per hour with mono gripper
  • Up to 1,000 picks per hour, with multi gripper
  • Compact footprint 4 x 6 m 
  • Flexible and scalable layout 
Approach

A proven approach to robotic automation

The success of robotic automation depends on more than the technology itself. The way requirements are defined, engineering decisions are made, and systems are supported after commissioning all influence long-term operations performance.

Bringing together expertise across engineering, integration, commissioning, and support helps create solutions that perform reliably in operation.

Results

Benefits to your operation

Reduced manual labor

Stable production output

Predictable payback time

Customer experiences

Robotic automation that performs

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"Automation helps us ensure consistent quality while reducing the workload on our employees."

Andreas Jansen, Project Manager Process Planning at Mühlhoff

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